Our Facilities

At R-V, we operate three separate facilities: our headquarters and manufacturing facilities in Honey Brook, PA, our manufacturing and warehousing facility in Honey Brook, PA, and our manufacturing facility in Morgantown, PA. These facilities are outfitted with all of the high-quality equipment needed to give us comprehensive metal fabrication capabilities, including:

Prefabrication Equipment

M.C. = Maximum Capacity

Burning

• (3) cutting systems, (3) plasma burners and (1) torch with computerized controls
• (1) high definition plasma burner with beveling capabilities up to +/- 520 27.3 feet of effective cut length with +/- 0.015″ accuracy in 72″ of travel

Forming

• (3) press brakes
  • (1) CNC controlled back gauge and ram
  • (1) CNC controlled back gauge
  • (1) with manual back gauge M.C. = 400 ton x 12′
• (4) plate rolls. M.C. = 10′ x 3/4″ c/s Min.= 4 7/8″ diameter
• Angle bending roll. M.C. = 6″ x 6″ x 1/2″

Sawing

• (5) saws. M.C. = 19″ diameter round bar 18″ x 20″ cube, fully automatic, with mitering capabilities

Punching

• (4) Ironworkers. M.C. = 75 tons

Shearing

• (1) gap type shear with power back gauges M.C. = 5/8″ x 12′ c/s, 1/2″ x 12′ s/s

Rolling

• Ability to roll whole or half-pipe
• Roll 3″ x 0.125″ thick half pipe down to 45″ diameter with most alloys
• For harder alloys (2205 and Inconel), half pipe can be rolled to 72″ diameter
• 1″ and 1.5″ whole pipe can be rolled to 24″ diameter
• 2″ and 3″ whole pipe can be rolled to 32″ diameter
• Roundo R6S machine can roll many structural shapes:
  • Angle leg (in or out)
  • T-bar leg (in or out)
  • Pipe
  • Round bar
  • Flat bar (flat or edge)
  • I-beam (flat or edge)
  • H-beam (flat or edge)
  • Box tubing
  • Channel (flat or edge)

Fabrication Equipment

M.C. = Maximum Capacity

• A.W.S. and A.S.M.E. code welding: “U, S, and UM” stamps, NQA-1 certification, and National Board ‘R’ Stamp
• Weldments to 60 tons with the following materials: aluminum, carbon steel, hastelloys, nickel, and stainless steel
• Assorted weld positioners. M.C. = 8 tons.
• Assorted turning and idler rolls. M.C. = 90 tons

Positioning

• (6) Manipulators. M.C. = 12′ vertical, 13′ 6″ horizontal

Welding

• (4) sub arc units. M.C. = 1500 amps
• (1) lot of GMAW units with auto feeders, carts, and booms. M.C. = 650 amps
• (15) GTAW units
• (8) Stick units
• (2) Nelson stud guns
• (11) MIG (GMAW) pulse units

Welding Types

• FCAW
• GMAW
• GTAW
• SAW
• SMAW

Testing and Measuring

M.C. = Maximum Capacity

• Vacuum pump
• Vibratory stress relief machines
• Halogen leak detector
• Hardness testers
• Liquid penetrant testing
• Mass spectrometer – helium
• Micrometers
• Moly detection kit
• Optical level and alignment
• Paint gauges
• Surface profile gauges
• UT thickness gauge
• X-ray film viewers
• Sling psychrometer
• Vernier calipers
• Hydrostatic testing to 10,000 psi
• Calibrated pressure gauges
• Logging pressure gauges
• Coordinate measuring machine
• Infrared thermometers
• Borescope
• Light meters
• Ultrasonic thickness testing
• Calibrated torque wrenches
• Calibrated thread gauges
• Coating inspection including:
  • DFT
  • Surface preparation profile
  • Temperature and humidity
  • Adhesion
  • Holiday (spark) testing
• Outside NDE services utilized:
  • RT
  • MT
  • UT flaw detection
  • Helium leak testing

Machining

M.C. = Maximum Capacity

Lathes

• (1) CNC, 24/40″ diameter x 120″ cc.
• (1) CNC mill/turn 16/22″ diameter, 60″ cc., 12″ chuck with a 3″ thru-spindle capacity
• (1) Engine lathe with 25/30″ diameter by 108″ cc.

Horizontal Boring Mills

• (1) CNC with a 6″ spindle, 104″ x-travel, 83″ y-travel, 35″ z-travel, 60″ w-travel
• (1) CNC with a 5″ spindle, 118″ x-travel, 70″ y-travel, 23″ z-travel, 51″ w-travel
• (1) Manual type with a 5″ spindle, 83″ x-travel, 62″ y-travel
• (1) Manual type with a 4″ spindle,60″ x-travel, 36″ y-travel

Vertical Turret Lathe

• (1) 70″ swing, 76″ height

Vertical Machining Center

• (1) CNC, 32″ x 60″ table, 60″ x-travel, 31″ y-travel, 31″ z-travel

Drill Press

• (1) Radial arm, 3″ arm, 36″ x 8″ radial

Assembly

M.C. = Maximum Capacity

• Complete assembly services M.C. = 25 tons
• Control panel manufacturing
• Field service and assembly crews

Inspection

• CWI Inspectors
• Level I LPT Inspectors
• Level II LPT Inspectors
• Level II VT Inspectors
• Level II RT Interpretation
• Quality Control Inspectors

A.S.M.E. Inspection: The Hartford Steam Boiler Inspection and Insurance Company

Material Handling

M.C. = Maximum Capacity

Lifting

• (26) overhead cranes. M.C. = 40 tons with 24′ lift
• (16) Forklifts. M.C. = 15 tons
• (4) Scissor lifts. M.C. = 1 ton, 31’’ high
• (1) Vacuum lifter. M.C. = 500 lbs.
• (1) Telescoping lift. M.C. = 500 lbs., 40′ high

Hauling

• Capable of hauling up to maximum legal limits
• Oversize hauling

Company Fleet

• Diesel tractors
• 42′ Trailers
• 6-Ton flatbed
• Miscellaneous others

Finishing

M.C. = Maximum Capacity

Compressors

(6) Air compressors. M.C. = 100 H.P.

Polishing

• Mechanical polishing, mill finish and mirror finish
• Electropolishing

Cleaning & Painting

• (4) Empire 250 sandblast systems
• (1) Paint booth. M.C. = 42′ long x 16′ wide x 14′ high
• (1) Airless paint spraying system
• Various abrasive blastings, including grit and glass bead media